Infusion Pump Battery

MediFlow Systems, founded in 2017, is a cutting-edge manufacturer of advanced infusion pumps for hospital and home healthcare settings. As they aimed to revolutionize medication delivery with more accurate, reliable, and intelligent devices, they faced challenges in developing a battery system that could provide extended operation time, rapid charging, and fail-safe features for their next-generation infusion pumps.

Application Scenario

Products offer

Extended Treatment Time

Ensure uninterrupted medication delivery with PKCELL infusion pump batteries designed for extended operating time.
Reliable Performance for Critical Care

Count on consistent power delivery and stable voltage output for the reliable operation of infusion pumps, even during long treatments.
Lightweight and Portable for Patient Comfort

Improve patient comfort and mobility with our lightweight battery solutions, making infusion pumps easier to carry and manage.
Enhanced Safety for Patient Well-being

Administer medications with confidence knowing our batteries are equipped with advanced safety features to protect against overcharging, over-discharging, and short circuits, ensuring the safe and reliable operation of infusion pumps.

You must consider the following information when you want to customize Infusion pump battery

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Battery Pack
Related

Voltage (V): Match the battery voltage to your infusion pump’s requirements. Common voltages for infusion pumps include 12V and 24V.

Capacity (mAh): Higher capacity provides longer operating time between charges.

Discharge Rate: The battery should be able to provide sufficient current to power the infusion pump’s motors and electronics.

Chemistry: Li-ion batteries are often preferred for their high energy density, lightweight design, and long lifespan.

Cycle Life: Choose a battery with a long cycle life to reduce the need for frequent replacements.
Infusion Pump
Specifications

Pump Model and Compatibility: Different infusion pump models have specific battery voltage and connector requirements. Ensure compatibility with your device.

Drug Delivery Needs and Usage Patterns: The type of infusion therapy, drug dosage, and frequency of use will influence the required battery capacity (mAh) and runtime.

Portability Needs: Consider the weight and size of the battery pack, especially for ambulatory pumps or those used in home healthcare settings.

Operating Environment: If the pump will be used in varying temperatures or challenging conditions, choose a battery with a suitable operating temperature range.

Custom Lithium Battery Solutions

Tailored Services for Your Project

High-Quality Cell Selection

Expert Cell Selection: Lithium-ion, LiPo, LiFePO4 & More
We offer cell selection expertise across a wide range of lithium chemistries to meet your specific needs:

NMC & NCA: High energy density, versatile for various applications.

Lithium Polymer (LiPo): Lightweight and flexible form factors, ideal for portable devices.

Lithium Iron Phosphate (LiFePO4): Long cycle life and enhanced safety, excellent for demanding and stationary applications.

Other Chemistries: LTO, SIB, etc.
Voltage & Capacity Customization

Tailored V, Ah, C-Rate for your specific needs
We design battery packs with customized voltage and capacity to precisely match your application’s power requirements. Our expertise includes:

Voltage Range: 3V-96V

Capacity Range: 1A-150A

C Rate: 0.5-150C
Advanced BMS Integration

Optimized Performance & Safety For Device Applications
The Battery Management System (BMS) is the brain of your custom lithium battery pack. We expertly select and integrate BMS solutions tailored to your application, ensuring:

Enhanced Safety: Protection against over-charge, over-discharge, over-current, short circuits, and thermal runaway.

Optimized Performance: Precise voltage and current control, cell balancing for maximum capacity and cycle life.

Data Monitoring & Communication: Optional features like communication protocols (CANBus, SMBus, etc.) for real-time data monitoring and system integration.
Safety Redundancy

Multi-layer Protection Mechanisms
Our battery packs integrate multi-layer safety measures to ensure reliable operation under all conditions, including:

Redundant Detection: Main control IC real-time monitoring and independent MCU sampling for cross-verification (dual-channel sampling).

Redundant Execution: MOSFET cutoff combined with relay/contactor physical disconnection.

Fuse: One-time cutoff in case of abnormal current or excessive temperature.

Self-recovery Components (PTC): Automatically limit current when overcurrent or overtemperature occurs.

Thermal Runaway Protection: Prevents hazardous conditions through advanced monitoring and control mechanisms.
Hardware + Software Coordination

Advanced Protection & Diagnostics
Our system combines fast-response hardware with intelligent software to ensure safety and maintain performance:

Fast Hardware Cutoff: Prevents current surges and thermal runaway.

Software Pre-warning & Power Limiting: Before hardware action, limits output power or stops charging/discharging via control logic.

Fault Logging & Memory: Records abnormal events for troubleshooting and after-sales support.

Customization Process

Feasibility Analysis and Project
Initiation
Product Design and Review
Design Validation and Review
Sample Testing
Mass Production
Delivery and Acceptance