Vacuum Cleaner Battery
Needs Analysis
- Increase cleaning time by at least 50% to cover larger areas without recharging
- Enhance power output for improved suction performance
- Reduce charging time to minimize downtime between uses
- Integrate smart features for user convenience and product lifecycle management
- Ensure safety and reliability in various household and commercial environments
Battery Specifications
CleanSweep Technologies required a custom battery solution meeting the following specifications:
- Dimension: Maximum 150mm x 70mm x 50mm to fit within the vacuum’s sleek design
- Weight: Not exceeding 500g to maintain the vacuum’s lightweight profile
- Voltage: 25.2V nominal (7S configuration)
- Capacity: Minimum 3000mAh, with a target of 4000mAh for extended runtime
- Discharge Rating: Continuous discharge rate of 15A, with peak capability of 30A for 10 seconds to handle tough cleaning tasks
- Chemistry: Lithium-ion (NMC) for high energy density and good cycle life
- BMS (Battery Management System):Advanced cell balancing with overcharge and over-discharge protection
- Bluetooth connectivity for pairing with smartphone app
- Temperature monitoring and thermal management
- Adaptive power management for different cleaning modes
- Certifications: UL 2054, IEC 62133, IPX4 rating for water resistance
Solution Design
- We developed an advanced battery solution for CleanSweep Technologies:Utilized high-energy density NMC cells with optimized packaging for maximum capacity in limited space
- Implemented a lightweight yet durable casing with built-in heat dissipation features
- Integrated a smart BMS with machine learning capabilities for adaptive performance and usage pattern analysis
- Developed a proprietary fast-charging protocol compatible with CleanSweep’s charging dock
Implementation Process
- Collaborated closely with CleanSweep’s design team through multiple prototyping phases
- Conducted extensive testing in various household and commercial environments
- Provided comprehensive support for integration with CleanSweep’s mobile app and product ecosystem
Performance Data
- Cleaning time increased by 60%, from 30 minutes to 48 minutes on a single charge
- Charging time reduced by 50%, achieving full charge in just 2 hours
- Suction power improved by 30%, enabling better performance on various surfaces
- Battery cycle life extended to 1000 cycles, a 25% improvement over industry standards
Conclusion
This case study demonstrates our expertise in creating custom battery solutions for the evolving cordless cleaning appliance industry. By addressing CleanSweep Technologies’ specific needs and exceeding their expectations, we’ve showcased our ability to deliver innovative, high-performance power solutions that enable our clients to lead in the competitive home and commercial cleaning market.
This custom battery solution has truly set our vacuum cleaners apart in the market. The extended runtime and powerful suction have been game-changers for our users. The smart features and reliable performance have significantly boosted consumer confidence in our product, leading to overwhelmingly positive reviews.
