GSE Battery
Needs Analysis
- Extend continuous operation time to cover full airport operational shifts without battery swapping
- Implement fast-charging capabilities to minimize equipment downtime
- Enhance power output for consistent performance in various weather conditions and demanding tasks
- Integrate smart features for fleet management and predictive maintenance
- Ensure durability and safety in harsh airport environments
Battery Specifications
AeroTech Services required a custom battery solution meeting the following specifications:
- Dimension: Maximum 1200mm x 800mm x 600mm to fit within various GSE designs
- Weight: Not exceeding 1000 kg to maintain equipment maneuverability and payload capacity
- Voltage: 80V nominal
- Capacity: Minimum 600Ah, with a target of 800Ah for extended operation time
- Discharge Rating: Continuous discharge rate of 1C, with peak capability of 3C for 60 seconds to handle high-power demands
- Chemistry: Lithium Iron Phosphate (LiFePO4) for long cycle life, safety, and extreme temperature performance
- BMS (Battery Management System):Advanced cell balancing with individual cell monitoring
- Wi-Fi and 4G connectivity for remote diagnostics and fleet management
- Adaptive power management based on equipment type, load, and operational patterns
- Self-diagnostic capabilities with predictive maintenance alerts
- Certifications: UL 2580, IP67 rating for water and dust resistance, DO-311A for aviation ground equipment
Solution Design
- We developed an advanced battery solution for AeroTech Services:Utilized high-performance LiFePO4 cells with optimized energy density and extreme temperature tolerance
- Implemented a rugged, corrosion-resistant enclosure with advanced thermal management
- Integrated an AI-powered BMS for intelligent power distribution and usage analytics
- Developed a proprietary fast-charging system compatible with airport charging infrastructure
Implementation Process
- Collaborated closely with AeroTech’s engineering team through multiple design iterations
- Conducted extensive field testing across various airport environments and operational scenarios
- Provided comprehensive support for integration with AeroTech’s GSE fleet management software
- Performance Data:Operation time increased by 40%, from 10 hours to 14 hours on a single charge
- Charging time reduced by 70%, achieving 80% charge in just 1 hour
- Power consistency improved by 35%, enabling reliable operation in temperatures from -20°C to +50°C
- Battery lifespan extended to over 4000 cycles, a 50% improvement over previous solutions
Conclusion
This case study demonstrates our expertise in creating custom battery solutions for the demanding aviation ground support industry. By addressing AeroTech Services’ specific needs and exceeding their expectations, we’ve showcased our ability to deliver high-performance, reliable, and innovative power solutions that are driving the transition to more efficient and sustainable airport operations worldwide.
This custom battery solution has transformed our GSE fleet capabilities. The extended operation time and fast charging have significantly reduced equipment downtime and improved operational efficiency. The smart features and robust performance in extreme conditions have set a new standard in the industry, enhancing both productivity and sustainability in airport operations.
